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Teaching and training rig with six-speed direct shift gearbox with wet clutch, switching unit and an integrated camera. All functions and processes, errors and measuring values can be demonstrated and examined as they are in the original system. All original parts and required components are clearly arranged in the IPO-principle on the color printed front panel. The required power supply, wiring and component configuration are already integrated into the system and preset, ready for operation. This means the system can be put into operation immediately upon setup.
At a glance
Features
Dual-clutch gearbox, original parts VW
Measuring of all relevant parts and components in the central circuit diagram measuring field
Arrangement in the IPO principle: input - processing - output
Can be diagnosed via OBD interface
Fault circuit, lockable by a lid
Connection for student circuit diagram measuring desks
Compact device build, mobile, for lab and workshop practice
Learning Objectives
Dual clutch transmission and transmission system basics
Shifting states in different operating situations
Functioning in terms of force flow, transmission and rotation direction
Working with original schematics and specify problem-oriented connector pins on components and control unit
Determining reference values depending on operating situation
Measure and evaluate CAN-bus signals with an oscilloscope
Using common OBD diagnostic tools for the workshop
Measuring and assessing sensor signals and actuator control voltages
Examples for exercises
Verification of the power supply side plus and minus side
Verification of the sensors - with multimeter and oscilloscope: power supply, signals, component testing
Verification of the actuators - with multimeter and oscilloscope: supply voltage, control signals, component testing
Determining the influence of various sensors on the different actuators. Recording and evaluating the control of the actuators corresponding to the input information
Practical errors: detect and evaluate cable breaks and corrosion resistances
Self-diagnosis with OBD diagnostic tool (original tester)
Equipment
Proline system cart with cabinet, construction in a closed housing
Front panel design with color digital printing, circuit diagrams, components and symbols, protective film
Colored display panel and LCD monitor with camera
Components: six-speed direct shift gearbox with wet clutch, switching unit, control unit, instrument cluster, brake light switch, ignition switch, drive motor rate controlled, LCD monitor, integrated camera in the selector forks, 6 x LED for pressure control valves, 5 x LED indicator for solenoid valves
25 x measuring sockets in 4mm safety version, Connection for error switchgear and decoupler to student measuring desks
Detailed documentation and extensive worksheets for teachers and students