Dual-clutch gearbox - DSG (VW) - proline

Teaching and training rig with six-speed direct shift gearbox with wet clutch, switching unit and an integrated camera. All functions and processes, errors and measuring values can be demonstrated and examined as they are in the original system. All original parts and required components are clearly arranged in the IPO-principle on the color printed front panel. The required power supply, wiring and component configuration are already integrated into the system and preset, ready for operation. This means the system can be put into operation immediately upon setup.

• At a glance
• Features
•  Dual-clutch gearbox, original parts VW
•  Measuring of all relevant parts and components in the central circuit diagram measuring field
•  Arrangement in the IPO principle: input - processing - output
•  Can be diagnosed via OBD interface
•  Fault circuit, lockable by a lid
•  Connection for student circuit diagram measuring desks
•  Compact device build, mobile, for lab and workshop practice
• Learning Objectives
•  Dual clutch transmission and transmission system basics
•  Shifting states in different operating situations
•  Functioning in terms of force flow, transmission and rotation direction
•  Working with original schematics and specify problem-oriented connector pins on components and control unit
•  Determining reference values depending on operating situation
•  Measure and evaluate CAN-bus signals with an oscilloscope
•  Using common OBD diagnostic tools for the workshop
•  Measuring and assessing sensor signals and actuator control voltages
• Examples for exercises
•  Verification of the power supply side plus and minus side
•  Verification of the sensors - with multimeter and oscilloscope: power supply, signals, component testing
•  Verification of the actuators - with multimeter and oscilloscope: supply voltage, control signals, component testing
•  Determining the influence of various sensors on the different actuators. Recording and evaluating the control of the actuators corresponding to the input information
•  Practical errors: detect and evaluate cable breaks and corrosion resistances
•  Self-diagnosis with OBD diagnostic tool (original tester)
• Equipment
•  Proline system cart with cabinet, construction in a closed housing
•  Front panel design with color digital printing, circuit diagrams, components and symbols, protective film
•  Colored display panel and LCD monitor with camera
•  Components: six-speed direct shift gearbox with wet clutch, switching unit, control unit, instrument cluster, brake light switch, ignition switch, drive motor rate controlled, LCD monitor, integrated camera in the selector forks, 6 x LED for pressure control valves, 5 x LED indicator for solenoid valves
•  25 x measuring sockets in 4mm safety version, Connection for error switchgear and decoupler to student measuring desks
•  Detailed documentation and extensive worksheets for teachers and students